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What are the Functions of Truck Mixers?
Truck mixers have two functions: mixing and agitating, and their application depends on the type of concrete plant that the jobsite is using.
If the batching plant includes a concrete mixer, the truck mixer only needs to agitate the shotcrete mix so that it does not disaggregate during transport to the spraying area.
If a dosing plant is used, the truck mixer also has to mix the shotcrete while loading, and then agitate the mix during transport.
Mixing the shotcrete should only be done while the truck is stopped, otherwise there is a risk of overturning. During transport, the mix should only be agitated. Agitating requires a lower rotation speed of the concrete drum than mixing.
Truck mixer operating as a mixer
Truck mixer operating as an agitator
Working cycle of the truck mixer: loading, transporting, and unloading
A truck mixer’s work consists of picking up the shotcrete mix from the concrete plant or line, transporting it to the spraying area and unloading it to the concrete spraying equipment.Putzmeister recommends that during the whole cycle you do not exceed 300 rotations in total in order to conserve the properties of the shotcrete mix.
While loading the concrete, use the appropriate rotations per minute according to the function that is being carried out. For agitating, a range from 2 to 6 rpm is sufficient. For mixing, the concrete drum must turn faster, with a maximum of 12 to 18 rpm.
Mixkret 4 loading process
Transporting the mix from the concrete plant to spraying area must only be done at the proper rotation speed. Continuous excess speed causes the shotcrete mix to lose its work ability; therefore, it is recommended to lower rpm during transport.
Truck mixer transporting and agitating the shotcrete mix
When unloading, adjust the rotation speed to the flow rate of the concrete pumping equipment.
So as not to exceed the 300 rotations recommended during the complete loading, transport, and unloading cycle, you should calculate the rpm used during loading and transport so that the available margin required for unloading the mixture can be adjusted to the pump flow.
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